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A manufacturer of chocolates is launching a new product in novelty shaped cardboard boxes - Scottish Highers Maths - Question 11 - 2019

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A manufacturer of chocolates is launching a new product in novelty shaped cardboard boxes. The box is a cuboid with a cuboid shaped tunnel through it. The height o... show full transcript

Worked Solution & Example Answer:A manufacturer of chocolates is launching a new product in novelty shaped cardboard boxes - Scottish Highers Maths - Question 11 - 2019

Step 1

Show that the total surface area, $A \, cm^2$, of the box is given by

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Answer

To find the total surface area AA of the box, we will first identify its components:

  1. The surface area of the sides of the box excluding the tunnel:

    • The box has a height hh and a square top of side 3x3x. Thus, the top surface area is:

      Stop=(3x)2=9x2S_{top} = (3x)^2 = 9x^2

    • The lateral surface area consists of the four sides and the bottom:

      • Each side (height hh, width 3x3x) contributes:

        Ssides=4h(3x)=12hxS_{sides} = 4h(3x) = 12hx

    • Finally, we need to subtract the area of the tunnel's entrance and exit:

      • The exit area (top) adds:

        Stunnel=(3xx)2=(2x)2=4x2S_{tunnel} = (3x - x)^2 = (2x)^2 = 4x^2

  2. Therefore, the total surface area becomes:

    A=Stop+SsidesStunnel=9x2+12hx4x2=5x2+12hxA = S_{top} + S_{sides} - S_{tunnel} = 9x^2 + 12hx - 4x^2 = 5x^2 + 12hx

  3. To express hh in terms of xx, use the volume formula:

    V=(3x)(3x)(h)(x)(x)(h)=2000cm3V = (3x)(3x)(h) - (x)(x)(h) = 2000 \, cm^3

    Simplifying this:

    V=9hxhx=8hx=2000cm3V = 9hx - hx = 8hx = 2000 \, cm^3

    Therefore, we find:

    h=20008x=250xh = \frac{2000}{8x} = \frac{250}{x}

  4. Substituting for hh in the total surface area formula, we have:

    A=5x2+12(250x)x=5x2+3000A = 5x^2 + 12 \left( \frac{250}{x} \right)x = 5x^2 + 3000

  5. Collecting all terms gives:

    A=16x2+4000xA = 16x^2 + \frac{4000}{x}

Thus, we have shown that the total surface area is given by the equation.

Step 2

To minimise the cost of production, the surface area, $A$, of the box should be as small as possible. Find the minimum value of $A$.

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Answer

To minimize the surface area AA, we need to take the derivative of AA with respect to xx and set it to zero:

  1. Start with: A=16x2+4000xA = 16x^2 + \frac{4000}{x}

  2. Differentiate with respect to xx:

    dAdx=32x4000x2\frac{dA}{dx} = 32x - \frac{4000}{x^2}

  3. Set the derivative equal to zero for critical points:

    32x4000x2=032x - \frac{4000}{x^2} = 0

    Rearranging gives:

    32x=4000x232x = \frac{4000}{x^2}

    Multiplying both sides by x2x^2 results in:

    32x3=400032x^3 = 4000

    This simplifies to:

    x3=400032=125x=5x^3 = \frac{4000}{32} = 125 \Rightarrow x = 5

  4. To confirm that this is a minimum, we can use the second derivative test:

    d2Adx2=32+8000x3\frac{d^2A}{dx^2} = 32 + \frac{8000}{x^3}

    This is positive for all x>0x > 0, confirming that AA has a local minimum at x=5x = 5.

  5. Finally, substitute x=5x = 5 back into the original area equation to find the minimum value:

    A=16(5)2+40005=400+800=1200cm2A = 16(5)^2 + \frac{4000}{5} = 400 + 800 = 1200 \, cm^2

Thus, the minimum surface area is 1200cm21200 \, cm^2.

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