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The 3D graphic on the right shows part of an automated packaging machine - Leaving Cert DCG - Question C-4 - 2010

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Question C-4

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The 3D graphic on the right shows part of an automated packaging machine. The mechanism is shown in line-diagram format in Fig. C-4(a). Below in the diagram, crank O... show full transcript

Worked Solution & Example Answer:The 3D graphic on the right shows part of an automated packaging machine - Leaving Cert DCG - Question C-4 - 2010

Step 1

Plot the locus of point B for one revolution of the crank OA.

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Answer

To plot the locus of point B:

  1. Identify the Rotation: The crank OA rotates clockwise, which means we start from an initial position encoded by the angle.

  2. Calculate Positions: Using the angles from 0° to 360° in increments (for a smooth curve), calculate the coordinates for point B using the position of A and the defined radius for circle R.

  3. Draw the Circle: Construct the circle with radius 40 mm centered at point O, which dictates the path point A travels.

  4. Locate Point B: At each angle, find point B's location by considering the tangent from point A to circle R.

  5. Sketch the Locus: Connect the calculated positions of point B to form the locus over one full revolution, ensuring that the curve visually represents the tangential motions described.

Step 2

Draw the cam profile and the displacement diagram given the following data:

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Answer

To create the cam profile and displacement diagram:

  1. Segment the Motion: Divide the total rotation of the cam into three segments:

    • 0° to 180°: During this phase, the rise of 40mm follows simple harmonic motion. The arc can be plotted using the sine function to model this rise:
      • Arc length, s = R (1 - rac{1}{2} imes (1 - ext{cos}( heta))).
    • 180° to 270°: The cam remains stationary, indicated by a horizontal line segment in the displacement diagram.
    • 270° to 360°: The return phase back to the original position, plotted as a descending curve returning to the x-axis.
  2. Draw the Cam Profile: Construct the profile corresponding to the calculated displacement for each section, ensuring proper curvature between the segments is maintained.

  3. Create the Displacement Diagram: Using the x-axis (angle) and y-axis (displacement), accurately reflect the rise, dwell, and return phases on the graph, clearly marking the transitions at each segment.

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