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(a) (i) Give one reason for using cutting fluids when machining - Leaving Cert Engineering - Question 6 - 2017

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(a) (i) Give one reason for using cutting fluids when machining. (ii) Give one reason for changing the speed of the chuck when machining on a centre lathe. (iii)... show full transcript

Worked Solution & Example Answer:(a) (i) Give one reason for using cutting fluids when machining - Leaving Cert Engineering - Question 6 - 2017

Step 1

Give one reason for using cutting fluids when machining.

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Answer

Cutting fluids are used to help lubricate the cutting process, thus reducing friction, heat production, and wear on the cutting tool.

Step 2

Give one reason for changing the speed of the chuck when machining on a centre lathe.

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Answer

The speed of the chuck may be changed to accommodate the diameter of the workpiece, which ensures efficient machining performance and prevents damage.

Step 3

Give one reason why a lathe cutting tool must be positioned on centre before machining.

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Answer

If the cutting tool is not on centre, it may exert uneven forces, leading to poor machining quality and workpiece damage.

Step 4

Identify any three of the lathe parts shown.

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Answer

  1. Centre drill
  2. Tailstock
  3. Parting off tool

Step 5

Name this chuck.

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Answer

3-jaw self-centering chuck.

Step 6

Name two other methods for holding work on a centre lathe.

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Answer

  1. 4-jaw independent chuck.
  2. Faceplate.

Step 7

State one safety precaution to be observed when using this type of chuck.

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Answer

Always remove the chuck key from the chuck before operating the lathe.

Step 8

What do the letters CAD/CAM stand for?

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Answer

CAD/CAM stands for Computer Aided Design / Computer Aided Manufacturing.

Step 9

Describe two advantages of using CAD/CAM technology in industry.

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Answer

  1. Precision of product design and manufacture.
  2. Easy alteration of designs, enhancing flexibility in production.

Step 10

State one safety precaution to be observed when operating a CNC lathe.

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Answer

Ensure to perform a simulation of the machining process to ensure no collisions.

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