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Resistance spot welding is extensively used in robot controlled engineering manufacture - Leaving Cert Engineering - Question c - 2012

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Resistance spot welding is extensively used in robot controlled engineering manufacture. (i) Explain why resistance spot welding is suitable for robotic control. (... show full transcript

Worked Solution & Example Answer:Resistance spot welding is extensively used in robot controlled engineering manufacture - Leaving Cert Engineering - Question c - 2012

Step 1

Explain why resistance spot welding is suitable for robotic control.

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Answer

Resistance spot welding is particularly suitable for robotic control due to several reasons:

  1. Ease of Programming: The robotic systems used for resistance spot welding are relatively straightforward to program, allowing for quick setup and adjustments as needed.
  2. Portability: The equipment utilized in resistance spot welding can be designed to be lightweight and portable, making it adaptable for various manufacturing environments.
  3. Consistency: Once set, the welding parameters rarely require further adjustments, ensuring a uniform quality across numerous welds.
  4. Non-Consumable Electrodes: Since the electrodes are non-consumable, downtime due to maintenance and replacements is minimized, thus increasing overall production efficiency.

Step 2

Identify two other industrial processes where robotic control is widely used.

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Answer

Two other industrial processes where robotic control is widely implemented include:

  1. Painting: Robots are extensively used in painting applications due to their ability to maintain precision and even coverage.
  2. Circuit Assembly: Automated systems assist in circuit assembly, ensuring high accuracy and reducing human error in placing electronic components.

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