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(i) Name a suitable furnace that could be used to produce each of the following metals: Pig iron, Cast iron, High carbon steel - Leaving Cert Engineering - Question b - 2012

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(i) Name a suitable furnace that could be used to produce each of the following metals: Pig iron, Cast iron, High carbon steel. (ii) With the aid of a suitable dia... show full transcript

Worked Solution & Example Answer:(i) Name a suitable furnace that could be used to produce each of the following metals: Pig iron, Cast iron, High carbon steel - Leaving Cert Engineering - Question b - 2012

Step 1

Name a suitable furnace for Pig iron

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Answer

The suitable furnace for producing pig iron is the Blast Furnace.

Step 2

Name a suitable furnace for Cast iron

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Answer

The suitable furnace for producing cast iron is the Cupola Furnace.

Step 3

Name a suitable furnace for High carbon steel

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Answer

The suitable furnace for producing high carbon steel is the Electric Arc Furnace.

Step 4

With the aid of a suitable diagram, describe one of the furnaces identified at 2(b)(i) above

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Answer

Description of the Blast Furnace

The blast furnace is a large structure used for smelting iron ore. Its design is characterized by a tall, cylindrical shape.

  1. Raw Materials: Iron ore, coke (a form of carbon), and limestone are the primary raw materials introduced at the top.
  2. Combustion: As the coke burns, it produces carbon monoxide, which reacts with oxygen in the iron ore to extract iron.
  3. Chemical Reactions: The limestone acts as a flux, combining with impurities to form slag.
  4. Iron Production: The molten iron collects at the bottom of the furnace, periodically tapped off for use, while the slag, being less dense, floats on top and is removed.

Blast Furnace Diagram (Note: Add an appropriate diagram here.)

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