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Describe, using sketches, any one of the following lathe turning operations: Taper turning - Leaving Cert Engineering - Question b - 2008

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Describe, using sketches, any one of the following lathe turning operations: Taper turning. Knurling. Drilling. State two safety precautions to be observed for the ... show full transcript

Worked Solution & Example Answer:Describe, using sketches, any one of the following lathe turning operations: Taper turning - Leaving Cert Engineering - Question b - 2008

Step 1

Describe operation: Taper turning

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Answer

Taper turning is a lathe operation where the workpiece is gradually reduced in diameter along its length. This is achieved by angling the cutting tool relative to the workpiece.

Steps to Perform Taper Turning:

  1. Set the Top Slide: The top slide of the lathe must be set to the appropriate angle. This angle will determine the degree of taper required on the workpiece.

  2. Adjust the Cutting Tool: The cutting tool must be correctly positioned to ensure it makes contact with the material while moving along the taper. Ensure the tool is secure and aligned properly.

Sketch:

Taper Turning Sketch

In the sketch, you can see the angled top slide and the cutting tool engaged with the workpiece, illustrating the taper turning operation.

Step 2

State two safety precautions

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Answer

  1. Select the Correct Speed: Ensure that the spindle speed is appropriate for the material and diameter of the workpiece to avoid excessive heat and potential damage.

  2. Periodic Swarf Removal: Regularly withdraw the cutting tool to remove swarf and chips, which prevents buildup that could lead to safety hazards.

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