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Describe any two of the following terms in relation to limits and fits: (i) Interference fit, (ii) Tolerance, (iii) Lower limit - Leaving Cert Engineering - Question 7 - 2017

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Describe any two of the following terms in relation to limits and fits: (i) Interference fit, (ii) Tolerance, (iii) Lower limit. A hole and shaft assembly is manufa... show full transcript

Worked Solution & Example Answer:Describe any two of the following terms in relation to limits and fits: (i) Interference fit, (ii) Tolerance, (iii) Lower limit - Leaving Cert Engineering - Question 7 - 2017

Step 1

(i) Interference fit

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Answer

Interference fit occurs when the smallest shaft is larger than the largest hole. This type of fit requires significant force for assembly, ensuring a tight, secure connection between components.

Step 2

(ii) Tolerance

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Tolerance is the allowable variation in dimensions, described as the difference between the upper and lower limits. For example, a component with a dimension of 15.00 mm could have a tolerance of ±0.07 mm, meaning the acceptable size would range from 14.93 mm to 15.07 mm.

Step 3

(i) Nominal diameter of the shaft

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The nominal diameter of the shaft is 40.00 mm.

Step 4

(ii) Smallest diameter of the shaft

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The smallest diameter of the shaft is 39.95 mm.

Step 5

(iii) Largest diameter of the hole

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The largest diameter of the hole is 40.05 mm.

Step 6

(iv) The type of fit

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The type of fit that will result from the assembly of the smallest shaft and the largest hole is an interference fit.

Step 7

(i) Outside calipers

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Outside calipers are used for gauging the outside diameter of round bars.

Step 8

(ii) Vee block & clamp

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A vee block and clamp is utilized for holding round bars when drilling or marking out.

Step 9

(iii) Digital calipers

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Digital calipers are used to accurately display the inside, outside, and depth measurements of components.

Step 10

(iv) Feeler gauges

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Answer

Feeler gauges are used to accurately set the gap or distance between two surfaces, such as in spark plug adjustments.

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