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Describe any two of the following terms in relation to limits and fits: (i) Lower limit, (ii) Interference fit, (iii) Allowance - Leaving Cert Engineering - Question 7 - 2015

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Describe any two of the following terms in relation to limits and fits: (i) Lower limit, (ii) Interference fit, (iii) Allowance. A hole and shaft assembly are manuf... show full transcript

Worked Solution & Example Answer:Describe any two of the following terms in relation to limits and fits: (i) Lower limit, (ii) Interference fit, (iii) Allowance - Leaving Cert Engineering - Question 7 - 2015

Step 1

Describe any two of the following terms in relation to limits and fits: (i) Lower limit

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Answer

The lower limit is defined as the smallest dimension that is permissible when machining a component. It represents the minimum size that a feature can have in order to ensure proper functionality and assembly during manufacturing.

Step 2

Describe any two of the following terms in relation to limits and fits: (ii) Interference fit

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Answer

Interference fit occurs when the size of the shaft is greater than the size of the hole it is designed to fit into. This fit ensures that there is no clearance between the two components, requiring a force to assemble them that effectively holds them together tightly.

Step 3

A hole and shaft assembly are manufactured to the dimensions shown. State the: (i) Nominal diameter of the hole

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Answer

The nominal diameter of the hole is 20 mm.

Step 4

A hole and shaft assembly are manufactured to the dimensions shown. State the: (ii) Largest diameter of the hole

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Answer

The largest diameter of the hole is 20.06 mm.

Step 5

A hole and shaft assembly are manufactured to the dimensions shown. State the: (iii) Smallest diameter of the shaft

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Answer

The smallest diameter of the shaft is calculated as follows:

extSmallestdiameteroftheshaft=extNominaldiameterextClearance=20.000.08=19.92extmm ext{Smallest diameter of the shaft} = ext{Nominal diameter} - ext{Clearance} = 20.00 - 0.08 = 19.92 ext{ mm}

Step 6

A hole and shaft assembly are manufactured to the dimensions shown. State the: (iv) The type of fit which will result from the assembly of the largest hole and the smallest shaft.

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Answer

The type of fit that will result from the assembly of the largest hole (20.06 mm) and the smallest shaft (19.92 mm) is known as a clearance fit. This fit allows for space between the shaft and the hole, facilitating ease of assembly and movement.

Step 7

Name any three of the instruments shown and give one application for each instrument named: (i)

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Answer

  1. Engineering protractor - used for checking and marking angles.

Step 8

Name any three of the instruments shown and give one application for each instrument named: (ii)

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Answer

  1. Vee block and clamp - utilized for holding round bars when marking out or drilling.

Step 9

Name any three of the instruments shown and give one application for each instrument named: (iii)

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Answer

  1. Digital micrometer - used for accurate measurement of machine parts.

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