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The table below shows four welding defects - NSC Agricultural Technology - Question 4 - 2021 - Paper 1

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The table below shows four welding defects. Redraw the table in your ANSWER BOOK and write down the answers to QUESTIONS 4.1.1 to 4.1.8. | Illustration | Name of th... show full transcript

Worked Solution & Example Answer:The table below shows four welding defects - NSC Agricultural Technology - Question 4 - 2021 - Paper 1

Step 1

4.1.1 Name of the Welding Defect

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Answer

The defects illustrated are:

  1. Porosity
  2. Spatter
  3. Undercut
  4. Lack of fusion

Step 2

4.1.2 Give the Possible Causes

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Answer

The possible causes for each defect are:

  1. Porosity:

    • Blocked nozzle
    • Gas flow too low or high
    • Inadequate cleaning of materials
    • Moisture in the welding area
  2. Spatter:

    • Voltage too low
    • Inductance settings incorrect
    • Rusty or dirty surface
  3. Undercut:

    • Welding speed too fast
    • Poor technique
    • Incorrect angle of the welding gun
  4. Lack of fusion:

    • Insufficient amperage
    • Wrong torch angle

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