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4.1 Study the pictures below and provide an applicable accident-preventing safety regulation for each situation - NSC Agricultural Technology - Question 4 - 2016 - Paper 1

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4.1 Study the pictures below and provide an applicable accident-preventing safety regulation for each situation. 4.1.1 4.1.2 4.1.3 4.1.4 (4.2) Briefly describe ... show full transcript

Worked Solution & Example Answer:4.1 Study the pictures below and provide an applicable accident-preventing safety regulation for each situation - NSC Agricultural Technology - Question 4 - 2016 - Paper 1

Step 1

4.1.1 Provide an applicable accident-preventing safety regulation.

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Answer

Do not step over revolving Power Take Off (PTO) shafts. The PTO shaft must be covered with a safety screen to prevent accidents.

Step 2

4.1.2 Provide an applicable accident-preventing safety regulation.

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Do not overload electrical wall sockets to prevent overheating and potential fires.

Step 3

4.1.3 Provide an applicable accident-preventing safety regulation.

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Do not touch electrical fences with your bare hands, as it can cause electrical shock.

Step 4

4.1.4 Provide an applicable accident-preventing safety regulation.

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Prevent tractors from tipping over by not driving against steep slopes.

Step 5

4.2 Briefly describe the plasma-cutting process.

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The plasma cutting process uses a tungsten electrode and high-pressure plasma gas to create an electrical arc. This arc is established between the nozzle and the workpiece. The electrode is responsible for the cutting, while the pressurized plasma helps to remove metal impurities from the cut.

Step 6

4.3.1 Label parts 1, 2, 3, 4 and 5.

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  1. Gun/Pistol
  2. Spout
  3. Filling wire guide
  4. Copper contact tip
  5. Filler wire

Step 7

4.3.2 Name THREE different metals that can be welded successfully.

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  1. High carbon alloy steel (stainless alloys)
  2. Aluminium
  3. Mild steel

Step 8

4.3.3 State THREE advantages of the MIG welding machine.

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  1. Higher welding speeds compared to traditional methods.
  2. Greater deposition rates, leading to increased efficiency.
  3. Better weld pool visibility, making it easier to control the weld.

Step 9

4.4 Describe the oxyacetylene cutting process.

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To cut a 20 mm thick mild steel plate, light the flame and adjust it to a carburizing flame. Start by heating the area to a red hot color. Next, introduce oxygen using the lever on the cutting attachment which leads to the steel igniting and turning into a liquid state. The iron is then cleared from the cut by pressure from the oxygen stream.

Step 10

4.5.1 Describe the arc welding procedure when welding a butt weld joint.

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Ensure that the pieces to be welded are of the correct measurements and prepared properly. Start by grinding a V-groove on both sides of the steel to enhance the weld penetration. After that, tack the pieces together while ensuring accurate alignment. Then, proceed with the arc welding, keeping the electrode in the correct position as you manipulate the bead along the joint.

Step 11

4.5.2 Name TWO types of shrinking that can occur in a butt-welding joint.

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Answer

  1. Longitudinal shrinking
  2. Angular shrinking

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