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6.1 State THREE disadvantages of a relay control system in comparison to PLC control systems - NSC Electrical Technology Power Systems - Question 6 - 2019 - Paper 1

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6.1 State THREE disadvantages of a relay control system in comparison to PLC control systems. 6.2 Explain the function of the following PLC hardware components: 6.... show full transcript

Worked Solution & Example Answer:6.1 State THREE disadvantages of a relay control system in comparison to PLC control systems - NSC Electrical Technology Power Systems - Question 6 - 2019 - Paper 1

Step 1

State THREE disadvantages of a relay control system in comparison to PLC control systems.

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  1. Maintenance: Relays require regular maintenance and repair, whereas PLCs are more robust and require less frequent servicing.
  2. Energy Consumption: Relay systems usually consume more energy compared to PLCs, which can operate on lower power levels.
  3. Space Requirements: Relays take up more physical space, while PLCs are much more compact and can be housed in smaller control cabinets.

Step 2

Explain the function of the following PLC hardware components: 6.2.1 Central processing unit (CPU)

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The CPU is the brain of the PLC, responsible for executing instructions based on the inputs it receives. It processes the program logic and generates the outputs to control the machinery.

Step 3

6.2.2 Modulator-demodulator (modem)

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The modem enables communication between the PLC and external devices over various transmission mediums. It converts digital signals to analog and vice versa, allowing for data transfer over telephone lines or other communication channels.

Step 4

Refer to the safety of the PLC and explain why: 6.3.1 Supply lines to the PLC should be installed with either a fuse or a circuit-breaker.

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Installing a fuse or circuit-breaker protects the PLC from excessive currents that could cause damage or failure. This safety measure is essential for ensuring long-term reliable operation of the control system.

Step 5

6.3.2 Wirings and connections should be checked before connecting the supply to the PLC.

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Verifying wirings and connections prior to power-up is crucial to avoid short-circuits or equipment damage. This ensures that all connections meet specifications and operate safely.

Step 6

Differentiate between an ON-delay timer contact and an OFF-delay timer contact.

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An ON-delay timer contact activates after a preset time once energized, meaning it will not close until that time has elapsed. Conversely, an OFF-delay timer contact maintains its active state until the preset time has passed after being de-energized.

Step 7

Refer to FIGURE 6.5 below and answer the questions that follow. 6.5.1 State the application of an ON-delay timer.

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An ON-delay timer is typically used in lighting control systems, where a delay in switching on is required to prevent power surges or to allow other system cycles to stabilize.

Step 8

6.5.2 Describe the operation in FIGURE 6.5.

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In the circuit, pressing the start button energizes coil Y which closes the latching circuit, keeping the lamp illuminated. The ON-delay timer (T) starts timing and will ensure the lamp stays ON until the stop button is pressed.

Step 9

Refer to FIGURE 6.6A and FIGURE 6.6B below and state, with a reason, which figure represents: 6.6.1 An analogue input.

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FIGURE 6.6A represents an analogue input because it shows a continuous signal that varies over a range of values.

Step 10

6.6.2 A digital input.

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FIGURE 6.6B represents a digital input, as it displays discrete values, switching between defined high and low states.

Step 11

Refer to FIGURE 6.7.1 below and answer the questions that follow. 6.7.1 Identify the logic function above.

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The circuit represents an Exclusive OR gate.

Step 12

6.7.2 Complete the truth table in FIGURE 6.7.2 below by writing down only the state of the output.

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ABLamp (output)
000
011
101
110

Step 13

State ONE application of each of the following sensors: 6.8.1 Light sensor.

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In cell phones, light sensors are used to automatically adjust screen brightness based on environmental light levels.

Step 14

6.8.2 Temperature sensor.

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In motor car radiators, temperature sensors monitor the coolant temperature and ensure engine efficiency and prevent overheating.

Step 15

Refer to FIGURE 6.9 below and draw the PLC ladder logic diagram that would execute the same function.

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The PLC ladder logic diagram would diagrammatically represent the conditions under which the forward and reverse start mechanism would function, employing normally open or closed contacts to activate motors MC1 and MC2 based on operational status.

Step 16

Refer to FIGURE 6.10 below and describe the function of each of the following: 6.10.1 Diode bridge rectifier.

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A diode bridge rectifier converts AC supply voltage into DC voltage, allowing the control system to operate using a stable and suitable voltage.

Step 17

6.10.2 Filtering circuit.

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The filtering circuit smooths the ripple in the DC voltage output from the rectifier to provide a stable supply, which is crucial for the performance and longevity of any downstream electronic controls.

Step 18

6.10.3 Inverter.

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The inverter is responsible for converting the filtered DC voltage back into an AC voltage at a variable frequency, thereby controlling the speed of the motor in the system.

Step 19

Give THREE examples of where the variable speed drive may be used.

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  1. In water pumping systems, to adjust water flow rates.
  2. In heating systems, to optimize heating based on demand.
  3. In variable air volume air conditioning systems to manage airflow efficiently.

Step 20

Refer to regenerative braking and answer the questions that follow. 6.12.1 Give TWO examples of where this braking method may be used.

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  1. In lifts, to recapture energy during descent.
  2. In electrical locomotives, to convert kinetic energy back to electrical energy when braking.

Step 21

6.12.2 Describe regenerative energy.

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Regenerative energy refers to the energy that is recovered and reused, typically during braking processes, where the system converts kinetic energy into electrical energy which can be used immediately or stored for later use.

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