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7.1 State TWO disadvantages of a relay control system in comparison with PLC control systems - NSC Electrical Technology Power Systems - Question 7 - 2023 - Paper 1

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7.1 State TWO disadvantages of a relay control system in comparison with PLC control systems. 7.2 Explain why a soft-wired system is cheaper to implement than a har... show full transcript

Worked Solution & Example Answer:7.1 State TWO disadvantages of a relay control system in comparison with PLC control systems - NSC Electrical Technology Power Systems - Question 7 - 2023 - Paper 1

Step 1

State TWO disadvantages of a relay control system in comparison with PLC control systems.

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Answer

  1. Maintenance Requirements: Relay systems require regular maintenance and repair which may not be necessary for PLCs.

  2. Energy Efficiency: Relays use more energy compared to PLC control systems.

Step 2

Explain why a soft-wired system is cheaper to implement than a hardwired system.

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Answer

Soft-wired systems allow for easy modifications and updates without the need for extensive wiring changes. This flexibility reduces the time and costs associated with installation and reconfiguration compared to a hardwired system.

Step 3

Explain the function of the timer in FIGURE 7.3.

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The timer in FIGURE 7.3 is designed to prevent the lamp from being switched on before a predetermined time has elapsed after pressing the ON button. This ensures that the lamp operation is controlled and prevents immediate activation.

Step 4

Describe the operation of the program in FIGURE 7.3.

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When the ON button is pressed, the contact closes, energizing coil Y to close relay Y. After a preset time, contact T closes, causing the lamp to turn on. The lamp will remain on until the OFF button is pressed, allowing for control of the lamp's illumination.

Step 5

Differentiate between a relay and a contactor.

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Answer

A relay is a switch that uses electromagnetic force to operate contacts, and is typically used in low power circuits. A contactor, on the other hand, is designed to switch larger current loads and provides isolation and control for high power applications.

Step 6

Explain how an OFF delay timer creates the time delay when de-energised.

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Answer

An OFF delay timer keeps the contacts closed for a predetermined time after being de-energized. This allows machinery or systems to continue operating briefly, preventing sudden disconnections.

Step 7

State TWO applications of the proximity sensor.

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Answer

  1. Proximity sensors are used for detecting the presence of objects without physical contact, such as in automation systems.

  2. They can be utilized in counting objects on a conveyor belt to monitor production rates.

Step 8

Name TWO types of proximity sensors.

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Answer

  1. Inductive proximity sensor.

  2. Photoelectric proximity sensor.

Step 9

Redraw in the ANSWER BOOK and complete the ladder logic diagram for FIGURE 7.6 below that executes the same function as the one in FIGURE 7.6.

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Answer

This requires a visual representation; candidates should draw a ladder logic diagram that captures the sequential operation as described in the given figure.

Step 10

Explain why each overload is connected in series with the contactor coil.

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Answer

Each overload is connected in series to ensure that if one motor overloads, it will interrupt the circuit and protect the motor from damage due to excessive current.

Step 11

Describe the purpose of the MC1 N/O contact that is connected in series with Start motor 2.

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Answer

The MC1 N/O contact ensures that motor 1 must be energized before motor 2 can be started, providing a sequence of operations that prevents potential overload conditions.

Step 12

Explain voltage frequency control with reference to VSD.

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Answer

Voltage frequency control using Variable Speed Drives (VSD) involves adjusting the frequency of the electric supply to the motor, allowing for precise control of motor speed and torque, leading to energy savings and improved process efficiency.

Step 13

Name TWO examples where this braking method may be used.

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Answer

  1. Regenerative braking methods are used in electric trains to recover energy during braking.

  2. They are also utilized in cranes and elevators for energy efficiency during operations.

Step 14

Describe regenerative energy.

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Answer

Regenerative energy is the energy that is recovered from a motor when it slows down, converting mechanical energy back into electrical energy, which can either be used immediately or stored for later use.

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