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3.1 All heat-treatment processes involve the heating and cooling of metals according to a time-temperature cycle - NSC Mechanical Technology Automotive - Question 3 - 2021 - Paper 1

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3.1 All heat-treatment processes involve the heating and cooling of metals according to a time-temperature cycle. Describe this cycle. 3.2 Name any THREE types of q... show full transcript

Worked Solution & Example Answer:3.1 All heat-treatment processes involve the heating and cooling of metals according to a time-temperature cycle - NSC Mechanical Technology Automotive - Question 3 - 2021 - Paper 1

Step 1

Describe this cycle.

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Answer

The time-temperature cycle in heat treatment involves three primary steps:

  1. Heating: The metal is heated slowly to a specified temperature where it begins to undergo phase changes. This allows for a uniform temperature across the entire metal piece.

  2. Soaking: Once the desired temperature is reached, the metal is held at this temperature for a certain period. This soaking period ensures that the temperature is uniform throughout the metal, which is crucial for achieving the desired metallurgical properties.

  3. Cooling: After soaking, the metal is cooled at a controlled rate to room temperature. This cooling process varies depending on the heat treatment method (e.g., quenching, normalizing) and is critical in determining the final microstructure of the metal.

Step 2

Name any THREE types of quenching mediums used during the heat-treatment processes.

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Answer

  1. Water
  2. Oil
  3. Brine

Step 3

Give ONE reason why steel is annealed.

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Answer

Steel is annealed to relieve internal stresses in the material, which improves its ductility and makes it easier to machine.

Step 4

Name the THREE groups.

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Answer

  1. Low carbon steel
  2. Medium carbon steel
  3. High carbon steel

Step 5

Label the diagram from A to D.

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Answer

A - Percentage carbon / carbon content B - Temperature in °C C - AC3 line / Higher critical temperature D - AC1 line / Lower critical temperature

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