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8.1 Describe in detail the effectiveness of cutting fluid as compared to oil when turning a work piece on a centre lathe - NSC Mechanical Technology Automotive - Question 8 - 2017 - Paper 1

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8.1-Describe-in-detail-the-effectiveness-of-cutting-fluid-as-compared-to-oil-when-turning-a-work-piece-on-a-centre-lathe-NSC Mechanical Technology Automotive-Question 8-2017-Paper 1.png

8.1 Describe in detail the effectiveness of cutting fluid as compared to oil when turning a work piece on a centre lathe. 8.2 Describe what will happen if the engin... show full transcript

Worked Solution & Example Answer:8.1 Describe in detail the effectiveness of cutting fluid as compared to oil when turning a work piece on a centre lathe - NSC Mechanical Technology Automotive - Question 8 - 2017 - Paper 1

Step 1

Describe in detail the effectiveness of cutting fluid as compared to oil when turning a work piece on a centre lathe.

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Answer

Cutting fluid offers several advantages over regular oil when machining materials on a centre lathe.

  1. Prevention of Chip Sticking: Cutting fluid effectively prevents the shavings or metal chips from sticking to the cutting tool, thereby enhancing tool life and performance.

  2. Heat Management: It effectively carries away heat generated during the turning process, which can otherwise lead to thermal expansion and possible warping of the workpiece.

  3. Finish Quality: The use of cutting fluid improves the quality of the finished surface, facilitating smoother cuts and a more desirable finish.

Step 2

Describe what will happen if the engine oil in a vehicle is not changed regularly.

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Answer

Failing to change the engine oil regularly can lead to several detrimental effects:

  1. Formation of Sludge: Over time, oil degrades and can form sludge, which coats engine components and reduces lubrication efficiency.

  2. Increased Viscosity: Engine oil loses viscosity as it accumulates contaminants, which can hinder its ability to effectively lubricate moving parts.

  3. Damage to Components: Lack of proper lubrication can lead to increased wear and tear on engine components, potentially resulting in engine failure.

Step 3

Define the following: 8.3.1 Flash point

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Answer

The flash point is defined as the lowest temperature at which the oil emits vapours that can ignite in the presence of an open flame or spark.

Step 4

Define the following: 8.3.2 Pour point

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Answer

The pour point is the lowest temperature at which a liquid remains pourable (meaning it still behaves like a fluid).

Step 5

Name THREE properties of grease.

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Answer

  1. Water Resistance: Grease must be resistant to water to prevent washing away or dilution.
  2. Corrosion Resistance: It should resist rust and corrosion to protect metal surfaces.
  3. High Melting Point: Grease should maintain its consistency at high temperatures.

Step 6

State TWO functions of a clutch plate and pressure plate in the clutch and pressure plate assembly.

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Answer

  1. Friction Production: The clutch plate provides the necessary friction between the clutch disc and pressure plate to engage and disengage the vehicle's power transmission.
  2. Connection: It connects the flywheel to the gearbox shaft, facilitating the power transfer from the engine to the transmission.

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