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What is the main purpose of maintenance? Briefly explain how basic preventative maintenance should be performed on the following systems: Chain drive systems Belt drive systems State TWO properties of EACH of the following nylon products: Polyethylene (PET) Polypropylene (PP) Polystyrene (PS) State THREE factors that influence the coefficient of friction - NSC Mechanical Technology Fitting and Machining - Question 9 - 2022 - Paper 1

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What-is-the-main-purpose-of-maintenance?--Briefly-explain-how-basic-preventative-maintenance-should-be-performed-on-the-following-systems:--Chain-drive-systems--Belt-drive-systems--State-TWO-properties-of-EACH-of-the-following-nylon-products:--Polyethylene-(PET)--Polypropylene-(PP)--Polystyrene-(PS)--State-THREE-factors-that-influence-the-coefficient-of-friction-NSC Mechanical Technology Fitting and Machining-Question 9-2022-Paper 1.png

What is the main purpose of maintenance? Briefly explain how basic preventative maintenance should be performed on the following systems: Chain drive systems Belt... show full transcript

Worked Solution & Example Answer:What is the main purpose of maintenance? Briefly explain how basic preventative maintenance should be performed on the following systems: Chain drive systems Belt drive systems State TWO properties of EACH of the following nylon products: Polyethylene (PET) Polypropylene (PP) Polystyrene (PS) State THREE factors that influence the coefficient of friction - NSC Mechanical Technology Fitting and Machining - Question 9 - 2022 - Paper 1

Step 1

What is the main purpose of maintenance?

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Answer

The main purpose of maintenance is to ensure that the machinery always operates at an optimal level. This involves regular checks, servicing, and proactive care to prevent breakdowns and ensure efficient functionality.

Step 2

Briefly explain how basic preventative maintenance should be performed on the following systems: Chain drive systems

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Answer

Preventative maintenance for chain drive systems includes:

  • Cleaning uncovered drives to avoid debris buildup.
  • Checking sprocket teeth and link plate wear to ensure proper engagement.
  • Applying lubricants to reduce wear and friction.
  • Checking the functioning of tensioning devices to maintain the correct chain tension.
  • Inspecting chains regularly for elongation to prevent failure.

Step 3

Briefly explain how basic preventative maintenance should be performed on the following systems: Belt drive systems

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Answer

Preventative maintenance for belt drive systems involves:

  • Checking the wear and tear on the belt to identify any signs of damage.
  • Ensuring proper alignment of the belt to prevent slippage and wear.
  • Checking the tension setting to guarantee the belt is neither too loose nor too tight.
  • Regularly inspecting the tensioning devices for functionality.

Step 4

State TWO properties of EACH of the following nylon products: Polyethylene (PET)

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Answer

  1. Stiff: Polyethylene (PET) is rigid and maintains its shape under stress.
  2. Strong: It has a high tensile strength, making it resistant to breaking.

Step 5

State TWO properties of EACH of the following nylon products: Polypropylene (PP)

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Answer

  1. Good fatigue resistance: Polypropylene can withstand repeated stress without failing.
  2. Heat resistance: It can endure high temperatures without deforming.

Step 6

State TWO properties of EACH of the following nylon products: Polystyrene (PS)

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Answer

  1. Good insulation properties: Polystyrene is effective as an insulator, minimizing heat transfer.
  2. Light weight: It is low in density, making it easy to handle and transport.

Step 7

State THREE factors that influence the coefficient of friction.

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Answer

  1. Surface roughness/texture: The textures of surfaces in contact can increase or decrease friction.
  2. Type of lubricant: The effectiveness of lubricant affects the ease of movement between surfaces.
  3. Temperature: Temperature changes can alter material properties and frictional forces.

Step 8

Explain why thermo-hardened composites cannot be re-heated to be softened, shaped and moulded.

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Answer

Thermo-hardened composites undergo a chemical change during the moulding process that creates irreversible bonds. Once set, these materials cannot be re-heated to soften because their structure is permanently altered, preventing reshaping.

Step 9

State THREE different types of belts used in belt drive systems.

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Answer

  1. V-belt: A type of belt with a 'V' shaped cross-section, allowing for better friction and grip.
  2. Flat belt: A simple, flat belt used in traditional applications for transferring power.
  3. Toothed/Timing belt: A belt with teeth that interlock with pulleys, allowing for precise timing and positioning.

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