10.1 Draw a cross-sectional view of a square screw thread - NSC Mechanical Technology Fitting and Machining - Question 10 - 2023 - Paper 1
Question 10
10.1 Draw a cross-sectional view of a square screw thread. Label the crest and the root of the screw thread.
10.2 A two-start square screw thread needs to be cut on... show full transcript
Worked Solution & Example Answer:10.1 Draw a cross-sectional view of a square screw thread - NSC Mechanical Technology Fitting and Machining - Question 10 - 2023 - Paper 1
Step 1
10.2.1 Pitch diameter
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Answer
To calculate the pitch diameter (PD), use the formula:
PD=OD−2P
Where:
OD = Crest diameter = 70 mm
Lead = 25 mm
Number of starts = 2
Pitch = \frac{Lead}{Number, of, starts} = \frac{25}{2} = 12.50 mm
Thus, substituting the values:
PD=70−212.50=70−6.25=63.75mm
Step 2
10.2.2 Helix angle of the screw thread
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Answer
The helix angle (θ) can be calculated using the formula:
tan(θ)=π×DpLead
Substituting the known values:
Lead = 25 mm
Pitch diameter (D_p) = 63.75 mm
Thus:
tan(θ)=π×63.7525≈0.124827406
To find θ:
θ=tan−1(0.124827406)≈7.12° or 7.7°
Step 3
10.2.3 Leading tool angle
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Answer
The leading angle can be calculated as:
Leadingangle=90°−(Helixangle+Clearanceangle)
Substituting:
Helix angle = 7.12°
Clearance angle = 3°
Thus:
Leadingangle=90°−(7.12°+3°)=90°−10.12°=79.88° or 79°53′
Step 4
10.2.4 Following tool angle
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Answer
The following angle can be calculated as:
Followingangle=90°+(Helixangle−Clearanceangle)
Substituting:
Helix angle = 7.12°
Clearance angle = 3°
Thus:
Followingangle=90°+(7.12°−3°)=90°+4.12°=94.12° or 94°7′
Step 5
10.3 Label parts A–C of the V-screw thread
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