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10.1 Draw a cross-sectional view of a square screw thread - NSC Mechanical Technology Fitting and Machining - Question 10 - 2023 - Paper 1

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10.1 Draw a cross-sectional view of a square screw thread. Label the crest and the root of the screw thread. 10.2 A two-start square screw thread needs to be cut on... show full transcript

Worked Solution & Example Answer:10.1 Draw a cross-sectional view of a square screw thread - NSC Mechanical Technology Fitting and Machining - Question 10 - 2023 - Paper 1

Step 1

10.2.1 Pitch diameter

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Answer

To calculate the pitch diameter (PD), use the formula:

PD=ODP2PD = OD - \frac{P}{2}

Where:

  • OD = Crest diameter = 70 mm
  • Lead = 25 mm
  • Number of starts = 2
  • Pitch = \frac{Lead}{Number, of, starts} = \frac{25}{2} = 12.50 mm

Thus, substituting the values:

PD=7012.502=706.25=63.75mmPD = 70 - \frac{12.50}{2} = 70 - 6.25 = 63.75 \, mm

Step 2

10.2.2 Helix angle of the screw thread

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Answer

The helix angle (θ) can be calculated using the formula:

tan(θ)=Leadπ×Dp\tan(θ) = \frac{Lead}{\pi \times D_p}

Substituting the known values:

  • Lead = 25 mm
  • Pitch diameter (D_p) = 63.75 mm

Thus:

tan(θ)=25π×63.750.124827406\tan(θ) = \frac{25}{\pi \times 63.75} \approx 0.124827406

To find θ:

θ=tan1(0.124827406)7.12° or 7.7°θ = \tan^{-1}(0.124827406) \approx 7.12° \text{ or } 7.7°

Step 3

10.2.3 Leading tool angle

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Answer

The leading angle can be calculated as:

Leading angle=90°(Helix angle+Clearance angle)Leading \ angle = 90° - (Helix \ angle + Clearance \ angle)

Substituting:

  • Helix angle = 7.12°
  • Clearance angle = 3°

Thus:

Leading angle=90°(7.12°+3°)=90°10.12°=79.88° or 79°53Leading \ angle = 90° - (7.12° + 3°) = 90° - 10.12° = 79.88° \text{ or } 79°53'

Step 4

10.2.4 Following tool angle

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Answer

The following angle can be calculated as:

Following angle=90°+(Helix angleClearance angle)Following \ angle = 90° + (Helix \ angle - Clearance \ angle)

Substituting:

  • Helix angle = 7.12°
  • Clearance angle = 3°

Thus:

Following angle=90°+(7.12°3°)=90°+4.12°=94.12° or 94°7Following \ angle = 90° + (7.12° - 3°) = 90° + 4.12° = 94.12° \text{ or } 94°7'

Step 5

10.3 Label parts A–C of the V-screw thread

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Answer

A - Helix angle

B - Pitch / Lead

C - Root

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