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9.1 Name THREE aspects that need to be checked during the preventative maintenance of a belt drive system - NSC Mechanical Technology Fitting and Machining - Question 9 - 2020 - Paper 1

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9.1 Name THREE aspects that need to be checked during the preventative maintenance of a belt drive system. 9.2 State THREE results of a lack of preventative mainten... show full transcript

Worked Solution & Example Answer:9.1 Name THREE aspects that need to be checked during the preventative maintenance of a belt drive system - NSC Mechanical Technology Fitting and Machining - Question 9 - 2020 - Paper 1

Step 1

Name THREE aspects that need to be checked during the preventative maintenance of a belt drive system.

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Answer

  1. Checking for wear and tear on belts: Inspect the belts for signs of fraying or cracking to ensure they remain functional.
  2. Checking belt alignment: Verify that the belts are correctly aligned to avoid premature wear or failure.
  3. Checking the tension setting: Ensuring proper belt tension is crucial to optimal performance and longevity.

Step 2

State THREE results of a lack of preventative maintenance on a gear drive system.

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Answer

  1. A loss of lubrication: Inadequate lubrication can lead to increased friction and wear on components.
  2. Loose components: Parts may become misaligned or loose, affecting the overall functionality of the system.
  3. Excessive wear on components: Without maintenance, components can experience accelerated wear, leading to failures.

Step 3

Name TWO procedures to reduce wear on a chain drive system.

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Answer

  1. Adjust the chain alignment: Proper alignment helps distribute load evenly and reduces wear.
  2. Ensure adequate lubrication: Regular lubrication minimizes friction and wear between moving parts.

Step 4

Describe the procedure to replace the belt on a belt drive system.

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Answer

  1. Switch off the machine: Ensure the machine is powered down to prevent accidents.
  2. Release the tension on the belt: Loosen or release the mechanism holding the belt under tension.
  3. Remove the belt from the pulleys: Carefully detach the belt from the pulleys without damaging them.
  4. Fit the replacement belt onto the pulleys: Make sure the new belt is of the correct size and is placed properly on the pulleys.
  5. Check the pulley’s condition and alignment: Inspect the pulleys for wear and ensure they are aligned before applying tension to the new belt.

Step 5

State TWO properties of bakelite.

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Answer

  1. Non-conductive: Bakelite is an excellent insulator of heat and electricity, making it suitable for electrical components.
  2. Heat-resistant: It can withstand high temperatures without losing structural integrity.

Step 6

State THREE main properties that make vesconite an outstanding bearing material.

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Answer

  1. Low co-efficient of friction: Vesconite reduces resistance, leading to increased efficiency in machinery.
  2. High load bearing strength: It can support heavy loads without deforming.
  3. Resistance to oils and hydrocarbons: This allows it to be used in various industrial applications without degradation.

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