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3.1 Give ONE reason why the lengths of metals are normally marked or colour-coded at the ends - NSC Mechanical Technology Fitting and Machining - Question 3 - 2023 - Paper 1

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3.1 Give ONE reason why the lengths of metals are normally marked or colour-coded at the ends. 3.2 State ONE property of metals that can be determined by EACH of th... show full transcript

Worked Solution & Example Answer:3.1 Give ONE reason why the lengths of metals are normally marked or colour-coded at the ends - NSC Mechanical Technology Fitting and Machining - Question 3 - 2023 - Paper 1

Step 1

Give ONE reason why the lengths of metals are normally marked or colour-coded at the ends.

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Answer

The lengths of metals are typically marked or colour-coded at the ends to identify the type of metal. This helps in quickly recognizing the metal's properties and suitable applications.

Step 2

State ONE property of metals that can be determined by EACH of the following tests: 3.2.1 Sound test

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Answer

The sound test can determine the hardness of the metal, as different metals produce distinct sounds when struck.

Step 3

State ONE property of metals that can be determined by EACH of the following tests: 3.2.2 Bending test

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Answer

The bending test can determine the ductility of the metal, which shows how much it can be deformed without breaking.

Step 4

State ONE property of metals that can be determined by EACH of the following tests: 3.2.3 Machining test

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Answer

The machining test can assess the hardness of the metal, indicating its resistance to machining processes.

Step 5

Why is metal soaked in heat when performing heat-treatment processes?

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Answer

Metal is soaked in heat during heat-treatment processes to ensure uniform heat distribution throughout the metal, allowing for proper transformation of its microstructure for enhanced mechanical properties.

Step 6

State TWO methods of conducting case hardening.

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Answer

  1. Carburising
  2. Nitriding

Step 7

Explain how steel is annealed during heat-treatment processes.

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Answer

Steel is annealed by heating it slightly above its upper critical temperature, holding it at that temperature for a specified time to allow for uniform heat distribution, and then slowly cooling it back to room temperature. This process helps relieve internal stresses and improve ductility.

Step 8

Name TWO quenching mediums that rapidly cool metal after heat-treatment processes.

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Answer

  1. Brine/Salt water
  2. Oil

Step 9

Which heat-treatment process follows the hardening process of a metal?

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Answer

The heat-treatment process that typically follows hardening is Tempering.

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