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3.1 All heat-treatment processes involve the heating and cooling of metals according to a time-temperature cycle - NSC Mechanical Technology Fitting and Machining - Question 3 - 2021 - Paper 1

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3.1 All heat-treatment processes involve the heating and cooling of metals according to a time-temperature cycle. Describe this cycle. 3.2 Name any THREE types of q... show full transcript

Worked Solution & Example Answer:3.1 All heat-treatment processes involve the heating and cooling of metals according to a time-temperature cycle - NSC Mechanical Technology Fitting and Machining - Question 3 - 2021 - Paper 1

Step 1

Describe this cycle.

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Answer

The heat-treatment cycle consists of three primary stages: heating, holding, and cooling.

  1. Heating: The metal is gradually heated to a specific temperature, allowing for uniform temperature distribution.
  2. Holding: At the target temperature, the metal is maintained for a certain duration to ensure the transformation of its microstructure.
  3. Cooling: The metal is then cooled at a controlled rate to achieve desired mechanical properties. This can involve quenching or air cooling, depending on the treatment.

Step 2

Name any THREE types of quenching mediums used during the heat-treatment processes.

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Answer

  1. Water
  2. Oil
  3. Air

Step 3

Give ONE reason why steel is annealed.

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Answer

Steel is annealed to reduce internal stresses and improve its ductility, making it easier to work with in subsequent processes.

Step 4

Name the THREE groups.

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Answer

  1. Low carbon steel
  2. Medium carbon steel
  3. High carbon steel

Step 5

In FIGURE 3.5 below the iron-carbon equilibrium diagram is shown. Label the diagram as indicated, from A to D.

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Answer

A - Percent liquid / cooling curve
B - Temperature in °C
C - AC3 line / higher critical temperature
D - AC1 line / lower critical temperature

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