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3.1 Name TWO devices that are used to test the hardness of a metal - NSC Mechanical Technology Fitting and Machining - Question 3 - 2017 - Paper 1

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3.1 Name TWO devices that are used to test the hardness of a metal. 3.2 Give THREE reasons for using a compression tester on an engine. 3.3 State the function of a... show full transcript

Worked Solution & Example Answer:3.1 Name TWO devices that are used to test the hardness of a metal - NSC Mechanical Technology Fitting and Machining - Question 3 - 2017 - Paper 1

Step 1

Name TWO devices that are used to test the hardness of a metal.

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Answer

The two devices that can be used to test the hardness of a metal are:

  1. Brinell Hardness Tester - This tester uses a hard steel or carbide ball as an indenter to determine the hardness based on the size of the indentation.

  2. Rockwell Hardness Tester - This device measures the depth of penetration of an indenter under a large load compared to the penetration made by a preload.

Step 2

Give THREE reasons for using a compression tester on an engine.

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Answer

Three reasons for using a compression tester on an engine include:

  1. Check for Worn Cylinders - It helps in identifying wear in the cylinders by measuring compression levels.

  2. Inspect Valve Sealing - The tester can determine if valves are sealing properly by comparing compression in different cylinders.

  3. Diagnose Engine Performance Issues - Low compression readings can indicate potential problems, such as piston ring failure or head gasket leaks.

Step 3

State the function of a tensile tester.

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Answer

A tensile tester measures the resistance of a material to a static or slowly applied tensile axial force, helping to ascertain its tensile strength and ductility.

Step 4

Give TWO reasons for a high CO reading.

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Answer

Two reasons for a high CO (Carbon Monoxide) reading in exhaust gases can be:

  1. Rich Mixture Setting - An overly rich fuel-air mixture can lead to incomplete combustion, causing an increase in CO emissions.

  2. Incorrect Idle Speed - If the idle speed of the engine is too low, it can result in poor combustion efficiency and subsequently higher CO levels.

Step 5

List THREE operating rules when using a multi meter.

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Answer

Three operating rules when using a multi meter are:

  1. Check Connections - Ensure that the measuring leads are inserted correctly into the appropriate sockets for the measurement you wish to take.

  2. Select Proper Function - Set the meter to the correct measurement function (voltage, current, or resistance) before starting your test.

  3. Start with the Highest Range - If uncertain about the output, begin on the highest range setting and then adjust downwards for more precise readings.

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