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8.1 Why is it important to use oil with a higher viscosity in a manual transmission? 8.2 Give the reason for using SAE20W50 oil in an internal combustion engine - NSC Mechanical Technology Fitting and Machining - Question 8 - 2018 - Paper 1

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8.1 Why is it important to use oil with a higher viscosity in a manual transmission? 8.2 Give the reason for using SAE20W50 oil in an internal combustion engine. 8... show full transcript

Worked Solution & Example Answer:8.1 Why is it important to use oil with a higher viscosity in a manual transmission? 8.2 Give the reason for using SAE20W50 oil in an internal combustion engine - NSC Mechanical Technology Fitting and Machining - Question 8 - 2018 - Paper 1

Step 1

Why is it important to use oil with a higher viscosity in a manual transmission?

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Answer

Using oil with a higher viscosity in a manual transmission is crucial for ensuring that the gears are well-coated, which helps to prevent wear and tear. The oil acts as a lubricant, maintaining a barrier between the moving parts, which reduces friction and protects the transmission components under high-pressure conditions.

Step 2

Give the reason for using SAE20W50 oil in an internal combustion engine.

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Answer

SAE20W50 oil is used in internal combustion engines because it can maintain its viscosity over a wide range of operating temperatures. This ensures that the engine remains well-lubricated during both start-up and when operating at normal temperatures, thereby enhancing performance and preventing engine wear.

Step 3

Define the term pour point of a lubricant.

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Answer

The pour point of a lubricant is defined as the lowest temperature at which the lubricant remains pourable. Below this temperature, the lubricant may solidify or become too viscous to flow, which can impair its performance in machinery.

Step 4

State TWO properties of grease.

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Answer

  1. Grease must be water-resistant or should not mix with water to be effective in preventing corrosion.
  2. Grease should have a high melting point, allowing it to perform well under high temperature conditions without breaking down.

Step 5

State THREE maintenance measures for cutting fluid in a centre lathe or milling machine.

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Answer

  1. Regularly drain and replace the cutting fluid to avoid contamination.
  2. Remove metal shavings and debris from the machine's splash tray to maintain fluid cleanliness.
  3. Ensure that the pump supplying the cutting fluid is checked and serviced regularly to ensure adequate flow.

Step 6

Explain the effect when the viscosity of the oil used in an internal combustion engine is too low.

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Answer

If the viscosity of the oil in an internal combustion engine is too low, the oil will not provide adequate lubrication between moving parts. This can lead to increased friction, overheating, and ultimately, accelerated wear and potential failure of critical engine components.

Step 7

Explain the reason for skimming the flywheel before installing a new clutch plate.

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Answer

Skimming the flywheel ensures a flat and smooth surface that promotes optimal contact between the flywheel and the new clutch plate. This process helps to eliminate any warps or unevenness in the surface, which is critical for achieving proper engagement and preventing slipping of the clutch.

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