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3.1 Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials: 3.1.1 Cast steel 3.1.2 Mild steel 3.1.3 High-speed steel 3.2 FIGURE 3.2 shows the annealing process during heat treatment - NSC Mechanical Technology Welding and Metalwork - Question 3 - 2021 - Paper 1

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3.1-Describe-the-filing-process-as-easy-or-difficult-when-conducting-a-file-test-for-hardness-on-the-following-materials:--3.1.1-Cast-steel--3.1.2-Mild-steel--3.1.3-High-speed-steel--3.2-FIGURE-3.2-shows-the-annealing-process-during-heat-treatment-NSC Mechanical Technology Welding and Metalwork-Question 3-2021-Paper 1.png

3.1 Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials: 3.1.1 Cast steel 3.1.2 Mild steel 3.1.3 ... show full transcript

Worked Solution & Example Answer:3.1 Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials: 3.1.1 Cast steel 3.1.2 Mild steel 3.1.3 High-speed steel 3.2 FIGURE 3.2 shows the annealing process during heat treatment - NSC Mechanical Technology Welding and Metalwork - Question 3 - 2021 - Paper 1

Step 1

3.1.1 Cast steel

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Answer

The filing process for cast steel is considered difficult. This is because cast steel typically has a harder surface due to its composition and crystalline structure, which makes it resistant to filing.

Step 2

3.1.2 Mild steel

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Answer

The filing process for mild steel is regarded as easy. Mild steel is soft and ductile, allowing for straightforward filing without excessive wear on the file.

Step 3

3.1.3 High-speed steel

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Answer

The filing process for high-speed steel is described as difficult. High-speed steel has a high hardness and tensile strength, making it challenging to file due to its resistance to abrasion.

Step 4

3.2 Label components A–C

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Answer

A. Grain growth. B. Recrystallisation. C. Recovery.

Step 5

3.3 Describe how a bending test is conducted to determine the properties in a test metal

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Answer

To conduct a bending test, the test piece should be bent through a specific angle or around a mandrel or bar, which has a defined radius, until rupture occurs. After bending the material, it should be placed in a vice to observe its ductility.

Step 6

3.4 State the purpose of case hardening on steel

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Answer

The purpose of case hardening on steel is to create a hard surface while maintaining a tough core, enhancing the steel's wear resistance and durability.

Step 7

3.5 Name THREE types of quenching media that could be used to harden steel

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Answer

  1. Water
  2. Brine (saltwater)
  3. Oil

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