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4.1 State TWO properties of the cementite structure of carbon steel - NSC Mechanical Technology Welding and Metalwork - Question 4 - 2016 - Paper 1

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4.1 State TWO properties of the cementite structure of carbon steel. 4.2 What is the purpose of case hardening on a camshaft? 4.3 What is the purpose of tempering ... show full transcript

Worked Solution & Example Answer:4.1 State TWO properties of the cementite structure of carbon steel - NSC Mechanical Technology Welding and Metalwork - Question 4 - 2016 - Paper 1

Step 1

State TWO properties of the cementite structure of carbon steel.

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Answer

The cementite structure of carbon steel exhibits the following properties:

  1. Hardness: Cementite is known for its high hardness, which contributes to the strength of the steel.
  2. Brittleness: While hard, cementite is also brittle, making it prone to cracking under stress.

Step 2

What is the purpose of case hardening on a camshaft?

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Answer

The purpose of case hardening on a camshaft is to:

  1. Ensure hardness: Case hardening provides a hard outer surface that resists wear, which is crucial for the camshaft's performance.
  2. Enhance wear resistance: It protects the softer inner core, ensuring durability against mechanical stresses and wear.

Step 3

What is the purpose of tempering hardened steel?

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Tempering hardened steel serves two main purposes:

  1. To reduce brittleness: Tempering helps to decrease the brittleness that arises from hardening, making the steel less likely to fracture under impact.
  2. To increase toughness: It improves the overall toughness of the steel, allowing it to absorb more energy and deform without breaking.

Step 4

Show, by means of a neat drawing, the following elements on an iron-carbon equilibrium diagram: 4.4.1 Carbon content from 0% to 1.4%.

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In the iron-carbon equilibrium diagram, the carbon content can be represented along the horizontal axis from 0% to 1.4%, with distinct phases such as ferrite, austenite, and cementite plotted as well.

Step 5

4.4.2 Temperature of 0 °C to 1 000 °C

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The temperature range of 0 °C to 1 000 °C is illustrated on the vertical axis of the iron-carbon equilibrium diagram, indicating phase changes that occur as the temperature increases.

Step 6

4.4.3 AC1-line

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The AC1-line on the diagram indicates the temperature at which austenite begins to form as the temperature increases with a given carbon content.

Step 7

4.4.4 AC3-line

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The AC3-line marks the temperature at which cementite transforms to austenite at higher carbon contents.

Step 8

4.4.5 Austenite structure

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Austenite is represented on the diagram, characterized by a face-centered cubic (FCC) structure, stable at high temperatures and critical for steel's mechanical properties.

Step 9

4.4.6 Ferrite structure

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Ferrite is depicted as having a body-centered cubic (BCC) structure in the diagram, stable at lower temperatures, and shows good ductility.

Step 10

4.4.7 Pearlite structure

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Answer

Pearlite appears in the diagram as a combination of ferrite and cementite, showing lamellar structure and acting as a microstructural feature that provides a mixture of strength and ductility.

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