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3.1 Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials: 3.1.1 Cast steel 3.1.2 Mild steel 3.1.3 High-speed steel 3.2 FIGURE 3.2 shows the annealing process during heat treatment - NSC Mechanical Technology Welding and Metalwork - Question 3 - 2021 - Paper 1

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3.1-Describe-the-filing-process-as-easy-or-difficult-when-conducting-a-file-test-for-hardness-on-the-following-materials:--3.1.1-Cast-steel--3.1.2-Mild-steel--3.1.3-High-speed-steel--3.2-FIGURE-3.2-shows-the-annealing-process-during-heat-treatment-NSC Mechanical Technology Welding and Metalwork-Question 3-2021-Paper 1.png

3.1 Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials: 3.1.1 Cast steel 3.1.2 Mild steel 3.1.3 ... show full transcript

Worked Solution & Example Answer:3.1 Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials: 3.1.1 Cast steel 3.1.2 Mild steel 3.1.3 High-speed steel 3.2 FIGURE 3.2 shows the annealing process during heat treatment - NSC Mechanical Technology Welding and Metalwork - Question 3 - 2021 - Paper 1

Step 1

Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials: Cast steel

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Answer

The filing process for cast steel is considered difficult due to its harder structure, which resists abrasion and makes it challenging to achieve a uniform finish.

Step 2

Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials: Mild steel

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104 rated

Answer

In contrast, the filing process for mild steel is considered easy, as its softer composition allows for faster material removal and better control during filing.

Step 3

Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials: High-speed steel

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Answer

The process is difficult for high-speed steel because it is specifically designed to retain hardness even at elevated temperatures, making it challenging to file.

Step 4

Label components A–C.

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Answer

A – Grain growth. B – Recrystallisation. C – Recovery.

Step 5

Describe how a bending test is conducted to determine the properties in a test metal.

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Answer

To conduct a bending test, the test piece is bent around a mandrel or bar at a specific angle until a rupture occurs. The material is then placed in a vice to facilitate bending, and the ductility of the material is subsequently observed.

Step 6

State the purpose of case hardening on steel.

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Answer

The purpose of case hardening is to create a hard surface while maintaining a tough core in the steel, enhancing its overall durability.

Step 7

Name THREE types of quenching media that could be used to harden steel.

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114 rated

Answer

  1. Water
  2. Brine (saltwater)
  3. Oil or soluble oil
  4. Nitrogen air-infused air.

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