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8.1 State TWO results of failure to conduct routine maintenance on belt drive systems - NSC Mechanical Technology Welding and Metalwork - Question 8 - 2016 - Paper 1

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8.1 State TWO results of failure to conduct routine maintenance on belt drive systems. 8.2 Give TWO reasons why the viscosity of a cutting fluid must be low. 8.3 D... show full transcript

Worked Solution & Example Answer:8.1 State TWO results of failure to conduct routine maintenance on belt drive systems - NSC Mechanical Technology Welding and Metalwork - Question 8 - 2016 - Paper 1

Step 1

State TWO results of failure to conduct routine maintenance on belt drive systems.

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Answer

  1. Tear on the belt: A lack of regular maintenance can lead to wear and tear, causing damage to the belt, affecting the entire system's functionality.

  2. Loss of valuable production time: Without maintenance, breakdowns can occur that lead to delays and inefficiencies in production.

Step 2

Give TWO reasons why the viscosity of a cutting fluid must be low.

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Answer

  1. To allow it to flow easily: Low viscosity ensures that the cutting fluid can easily circulate and reach all areas of the cutting surface, providing necessary cooling and lubrication.

  2. Prevent excessive load on pump: Lower viscosity reduces the resistance the fluid faces in the pump system, allowing for efficient operation and avoiding unnecessary strain on equipment.

Step 3

Define the term flashpoint of a lubricant.

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Answer

The flashpoint of a lubricant is defined as the lowest temperature at which the oil gives off a vapor that can ignite when exposed to an open flame. It is a critical property that indicates the safety and handling characteristics of the lubricant.

Step 4

What does the abbreviation API stand for?

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Answer

The abbreviation API stands for the American Petroleum Institute, which is an organization that represents the oil and gas industry in the United States.

Step 5

State TWO functions of an automatic transmission fluid.

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Answer

  1. Transmit power in the torque convertor: The automatic transmission fluid is essential for transferring power from the engine to the wheels, enabling smooth motion.

  2. Acts as a heat transfer medium: It also helps to dissipate heat generated during operation, playing a vital role in maintaining optimal temperature throughout the transmission system.

Step 6

Explain the procedure to replace the belt in a V-belt drive system of a drill press.

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Answer

  1. Switch off and lock the machine: Ensure safety by turning off the power and locking the control to prevent accidental operation.

  2. Release tension on the existing belt: Loosen the adjusting screw on the servo unit to relieve tension on the belt.

  3. Remove the belt: Carefully detach the belt from the pulleys once the tension is released.

  4. Install the new belt: Place the new belt around the correct pulley sequence, ensuring proper alignment and fit.

  5. Re-tension the belt: Adjust the tension using the adjusting screw, ensuring it is tight enough to prevent slip but not so tight as to cause damage.

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